Optical testing SZ-X1 wave peak measurement PCBA plug-in products after welding
Offline aoi inspection Suppor t remote after sales ser vice and online training
Surface mount technology machine mount AOI testing equipment, testing PCBA board
Shenzhen sonch Technology Co., Ltd.is a professional electronic equipment manufacturer integrating R&D, production and sales, producing: AOI testing equipment, AI plug-in machine, wave soldering, reflow soldering, connection platform, automatic loading and unloading machine, stacking machine, corner machine and other equipment; The warehouse has second-hand equipment: SONGXIA placement machine, Yamaha placement machine, JUKI placement machine, Samsung placement machine, domestic EZ-pass placement machine, domestic platform machine placement machine, printing machine, reflow soldering and other supporting equipment; The warehouse has accessories: motors, boards, laser heads, accessories FEEDER, nozzles, etc.
The function of AOI testing equipment is to detect PCBA board control defective products.
After the wave soldering of the DIP plug-in: more tin, less tin, tin hole, short circuit, pin not out, etc.
After SMT furnace: missing parts, misalignment, wrong parts, polarity reverse, breakage, pollution, less tin, more tin, short circuit, virtual soldering, etc.
Equipment separation line machine and online machine.
Offline models: X1 detection patch products, X3 detection plug-in products;
Online models: X5 camera photo detection patch products, X6 camera photo detection plug-in products.
| Functional Specifications |
| Tested circuit board |
SMT reflow furnace pre-reflow furnace, post-circuit board inspection, wave soldering pre-soldering, wave soldering post-circuit board inspection |
| Detection method |
Color extraction, statistical modeling, full-color image comparison, automatic setting of parameters according to different detection points (such as offset, polarity, short circuit, etc.) |
| Camera |
Full color smart digital camera |
| Resolution/Visual Range/Speed |
Optional: 25μm/Pixel FOV: 40.70mm X30.90mm Detection speed< 270ms/FOV
Standard: 20μm/Pixel FOV: 32.56mm×24.72mm Detection speed<260ms/FOV
Optional: 15μm/Pixel FOV: 24.42mm X18.54mm Detection speed< 240ms/FOV
Optional: 10μm/Pixel FOV: 16.28mm X12.36mm Detection speed< 220ms/FOV
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| light source |
High brightness RRGB coaxial ring tower LED light source (color light) |
| Programming mode |
Manual writing, automatic framing, CAD data import and automatic correspondence libraries |
| Remote control |
Remote operation, viewing, starting or stopping machine running, modifying programs, etc. anytime, anywhere, anytime, anywhere through TCP/IP network |
| Detect the coverage type |
Offset, less tin, short circuit, pollution, missing parts, skew, standing monument, side standing, flipping, wrong parts, damage, floating height, polarity, virtual soldering, empty welding, glue spillage, tin hole, pin not out, etc |
| Special features |
Multiple programs run at the same time, support automatic recall program; 0-359° rotating parts (in 1°) |
| Minimal part testing |
10µm:01005chip & 0.3pitch IC |
| SPC and process regulation |
Record test data throughout the process and perform statistics and analysis, any area can view production status and quality analysis, and output Excel, Txt and other file formats |
| Barcode system |
Automatic camera recognition and transmission of Barcode (1D or 2D code), and multi-Mark function (including Bad Mark) |
| Server mode |
Using a central server, several AOI data sets can be centrally managed |
| operating system |
Windows7 Professional |
| Check the result output |
22 inch LCD monitor |
| System Specifications |
| PCB size range |
50×50mm(Min)～430×330mm(Max) |
| PCB thickness range |
0.3 to 5 mm |
| PCB clamping system edge clearance |
TOP:3.5 mm Bottom:3.5 mm |
| Maximum PCB weight |
3KG |
| PCB flex |
<5mm or 2% of PCB diagonal length |
| PCB top and bottom net height |
PCB Top Side: 30 mm PCB Bottom Side: 60 mm |
| Conveyor system |
Automatic opening and retracting of bilateral fixtures, automatic compensation of PCB bending deformation |
| Conveyor height above the ground |
850 to 920 mm |
| Conveyor flow / time |
PCB moves in Y direction In/out time: 2.5 seconds |
| X/Y platform driver |
Screw motor driven, positioning accuracy < 20μm; The PCB is fixed and the Camera moves in the X direction |
| Power supply/air pressure |
AC230V 50/60 Hz less than 1KVA / not required |
| Device weight |
APPROX. 390KG |
| Device form factor |
1070×900×1310mm (L×W×H) |
| Ambient temperature and humidity |
10~35°C 35~80% RH (non-condensing) |
| Equipment safety |
Complies with CE safety standards |
Tip: The missing frame of the resistor is the same detection frame as the wrong part frame, which mainly detects silk screening.
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Optical testing SZ-X1 wave peak measurement PCBA plug-in products after welding Images
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